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  {"id":1105,"date":"2022-05-25T13:25:07","date_gmt":"2022-05-25T11:25:07","guid":{"rendered":"https:\/\/www.alro-group.com\/\/processen\/ktl\/"},"modified":"2024-10-25T12:37:42","modified_gmt":"2024-10-25T10:37:42","slug":"ktl-e-coating","status":"publish","type":"our_processen","link":"https:\/\/www.alro-group.com\/en\/processes\/ktl\/","title":{"rendered":"E-coating or KTL"},"content":{"rendered":"<p>[vc_row full_width=&#8221;stretch_row&#8221; parallax=&#8221;content-moving&#8221; parallax_image=&#8221;173&#8243; el_class=&#8221;bgcolor_icon&#8221; css=&#8221;.vc_custom_1653648252396{padding-top: 4em !important;padding-bottom: 4em !important;}&#8221;][vc_column][vc_custom_heading text=&#8221;E-COATING OR KTL (KATHODISCHE TAUCHLACKIERUNG)&#8221; use_theme_fonts=&#8221;yes&#8221; el_class=&#8221;text-uppercase&#8221;][vc_column_text]One of the best metal protection technologies is e-coating, also referred to as electrocoating or <a href=\"https:\/\/www.alro-group.com\/en\/processes\/ktl\/\">KTL<\/a> (Kathodische Tauchlackierung).<\/p>\n<p>Before we perform this KTL process, we clean and degrease the parts during pretreatment. Then we apply an anti-corrosion coating and an organic coat of paint. Subsequently, we remove any impurities with deionised water. We then use a current to apply an organic coat of paint in a 90,000-litre cataphoretic dip bath. The bath is currently filled with a black KTL coat of paint. The coat of paint is attracted by the exchange of electrons and is then deposited on the part. That is how we create an extremely even, sealed coat.<\/p>\n<p>In other situations, we use electrocoating to apply a primer before <a href=\"\/en\/processes\/wet-painting\/\">wet painting<\/a> or <a href=\"\/en\/processes\/powder-coating\/\">powder coating<\/a> the parts. This ensures good corrosion resistance and adhesion.<\/p>\n<p>After applying the anti-corrosion coating and organic coat of paint int he bath, the ultrafiltration process rinses the part. Next, e-coating requires the parts to be properly cured in the furnace. After the products have been taken off the conveyor belt, they are subjected to accurate <a href=\"\/en\/quality\/\">quality control<\/a>.<\/p>\n<p>After that, the KTL coated parts are packaged. We handle the parts manually or with robots outside the paint line. One example is the robot installation we used for a <a href=\"\/en\/projects\/project-volvo\/\">large e-mobility project<\/a>. <a href=\"https:\/\/www.alro-group.com\/en\/\">Alro Group<\/a> treats the surface of the large EV battery casings for that project.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css=&#8221;.vc_custom_1653648334128{padding-top: 4em !important;padding-bottom: 4em !important;background-image: url(https:\/\/www.alro-group.com\/\/wp-content\/uploads\/2022\/05\/ktl_bg.jpg?id=310) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221; el_class=&#8221;welke_sec&#8221;][vc_column][vc_custom_heading text=&#8221;What metal parts can we e-coat for you?&#8221; font_container=&#8221;tag:h2|text_align:left|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221; el_class=&#8221;text-uppercase&#8221;][vc_empty_space height=&#8221;15px&#8221;][vc_row_inner equal_height=&#8221;yes&#8221; el_class=&#8221;process_features&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;222&#8243; img_size=&#8221;full&#8221;][vc_custom_heading text=&#8221;CARS&#8221; font_container=&#8221;tag:h4|text_align:left|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]chassis parts, body panels, door and window frames, &#8230;[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;206&#8243; img_size=&#8221;full&#8221;][vc_custom_heading text=&#8221;TRUCKS&#8221; font_container=&#8221;tag:h4|text_align:left|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]chassis parts, cross members, bumpers, body panels, drivetrain parts, &#8230;[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221; el_class=&#8221;process_features&#8221;][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;166&#8243; img_size=&#8221;full&#8221;][vc_custom_heading text=&#8221;OTHER INDUSTRIAL VEHICLES&#8221; font_container=&#8221;tag:h4|text_align:left|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]chassis parts, body panels, drivetrain parts, &#8230;[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;4039&#8243; img_size=&#8221;full&#8221;][vc_custom_heading text=&#8221;ALL KINDS OF METAL PARTS&#8221; font_container=&#8221;tag:h4|text_align:left|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]parts of various devices such as industrial machines, consumer electronics, copiers and printers, construction parts, &#8230;[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1653642232995{padding-top: 4em !important;padding-bottom: 4em !important;}&#8221;][vc_column][vc_custom_heading text=&#8221;OUR KTL PROCESS IN PICTURES&#8221; use_theme_fonts=&#8221;yes&#8221; el_class=&#8221;text-uppercase&#8221;][vc_empty_space height=&#8221;15px&#8221;][vc_gallery type=&#8221;image_grid&#8221; images=&#8221;1501,1505,1340,2254,2250,4163&#8243; img_size=&#8221;full&#8221; el_class=&#8221;cusgallery&#8221;][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1675076463332{padding-top: 4em !important;padding-bottom: 4em !important;}&#8221;][vc_column][vc_custom_heading text=&#8221;REALISATIONS IN KTL&#8221; use_theme_fonts=&#8221;yes&#8221; el_class=&#8221;text-uppercase&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n","protected":false},"featured_media":1509,"template":"","class_list":["post-1105","our_processen","type-our_processen","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.10 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>E-coating or KTL - Alro Group<\/title>\n<meta name=\"description\" content=\"One of the best metal protection technologies is electrocoating, also referred to as KTL e-coating (Kathodische Tauchlackierung). 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